RenaiSys, LLC

Service@RenaiSys.com

Phone: 303/378-4577


Below are frequently asked questions (FAQs) sorted by category. Please contact us with any additional question, comment, or suggestion.

Category

Question

Expertise

Can RenaiSys provide technical service and support for my DSR system?



Maintenance

The system does not initialize. What should I do?


Can we replace a power supply ourselves?


What does RenaiSys do during a preventative maintenance visit?



Relocation

How much does it cost to move the system?


Spare Parts

Can you furnish the spare parts?


What are the most commonly used spare parts?


Expertise:

Can RenaiSys provide technical service and support for my DSR system?

Yes. One of our members has been servicing and supporting the systems for many years.




Maintenance:

The system does not initialize. What should I do?

Turn the system (including all computers) off. The following procedures are meant for you to try on you own risk. We shall not be held liable for the correctness of the procedure nor any damage to the system, loss of data, incidental damage or anything else. If at any point during the following procedure anything unexplained happens, please contact us or an other organization with the necessary expertise.

Manually position the carriages in the middle of their traveling ranges. Check that all cables are undamaged and properly connected. It often helps to disconnect cables and check the plugs and sockets. After that, reconnect the cables again. In addition, reseat the circuit boards in the electronics rack by pulling them out about an inch or two centimeters and pushing them back in, to make sure that they are seated firmly.

Turn on the power to the instrument. Do the lights come on? If not, check circuit breakers and fuses. If they are ok, a power supply could be broken. To verify this, turn the selector switch below the electronics rack and check the readings of the meter next to the switch. Warning, not everyone should be allowed to work inside the instrument due to the presence of electrical danger!

If the lights are on, do you notice anything unusual (for example a dark display, noise, or smoke) at this point? If not, double check the power supplies by turning the selector switch below the electronics rack and checking the readings of the meter next to the switch. From our experience, many problems, including intermittent problems, can be traced to faulty power supplies. So, please check the power supplies one more time!

If everything looks good so far, continue with the initialization by turning on the computer and entering the initialization command if needed. Watch the carriages very carefully. You might need to restart at the beginning of the procedure a couple times. Do all carriages start moving? Do they move in the proper direction? Do they move at the same speed? Once they hit the limits, do they reverse direction? Do they stop in the middle (even for a very short moment)? Do they move into the opposite limit? If one of the carriages moved into an opposite limit, stop monitoring, because anything from here on usually makes no sense and is only confusing.

If no carriage behaves any different than the others, a common problem could be suspected. Triple check the power sources. One of the unique circuit boards in the electronics rack, a computer problem, connection problem, or a software problem could be the culprit.

If one carriage behaves differently than the other three, a problem could be suspected with the one carriage system. Swapping cables to the drive systems could reveal a change. Checking the reference and end switches while the instrument is off, might point us in the right direction as well.

After a successful repair, the components need to be returned to their original location. Adjustments might be needed. A diagnostics program should be used to test the system. Calibration might be needed as well before it is used again in a production environment.



Can we replace a power supply ourselves?

First some warnings. The following procedures are meant for you to try on you own risk. We shall not be held liable for the correctness of the procedure nor any damage to the system, loss of data, incidental damage or anything else. Not everyone should be allowed to work inside the instrument due to the presence of electrical danger! If at any point during the following procedure anything unexplained happens, please contact us or an other organization with the necessary expertise.

Several organizations have successfully replaced the power supplies themselves. However, pre-adjustment and electronics adjustment have to be considered:

1. The power supply has to be carefully pre-adjusted to the voltages that are needed in the system. As they are sent out, the voltages might not be adjusted and might even damage the instrument (for example: 24V where there should be 15V).

2. Changing the power supply has an influence on the whole electronics of the instrument. Servo adjustments as well as other adjustments depend on the power supply. From experience, we have been able to replace the power supply without readjusting the rest of the electronics if the instruments were carefully installed and well maintained.

With a pre-adjusted power supply but without adjusting the rest of the electronics, most systems seem to work fine. Occasionally the systems "hang" and continue to work after a slight vibration (for example a carriage got touched). This could indicate the need to adjust the rest of the electronics. We recommend alerting a qualified technician during the next visit about the change of the power supply.



What does RenaiSys do during a preventative maintenance visit?

Below is a copy of our checklist:

1. Check with operator about backup, expectations, and known problems
2. If software maintenance is included, check on backup and install updates
3. Initialize system and run diagnostics program for instrument and its peripherals
4. Check optics (oculars, doves, zooms, base in/out, and measuring marks)
5. Check illuminations
6. Check reference and end switches
7. Check Digitizer, Printer, and other connected peripherals
8. Repair any reported problem
9. Remove covers
10. Check spindles, couplings, and moving cables
11. Check and if needed tighten screws and nuts
12. Clean and lubricate bearings and running surfaces
13. Clean optics, image carriers, and covers
14. Check and if needed adjust power supply and electronics
15. Install covers
16. Clean work area, monitor, keyboard, and other external components
17. Initialize system and run diagnostics program for instrument and its peripherals
18. Check calibration and if needed recalibrate instrument
19. Ask operator to readjust optics, illuminations, peripherals, check calibration, and to resume work
20. Write service report
21. Review report with operator to ensure correctness, completeness, and satisfaction




Relocation:

How much does it cost to move the system?

To answer this question as accurately as possible, we would have to ask six additional questions:
1. Where is the system currently located?
2. Where is the new location going to be?
3. How about access at the two locations (are the doors as wide as the complete system, is everything on the first floor, do we have to use elevators or stairs)?
4. Should we include the help needed to lift the heavy items?
5. Should we include the transportation and packing materials?
6. Should we include insurance?

First, if you plan on moving the system within a building without having to de-assemble anything and without the need to tilt it, you might consider doing this without our presence. While keeping it leveled, the system can be carefully lifted and moved. After the move, we recommend to check the level and adjust the legs if needed. In addition, diagnostics programs make it possible to check the functions and the calibration of the instrument.

If our presence is requested, we typically apply the current time and materials rates. For a general estimate, we would calculate with one day (8 hours) work to dismantle the system and with two days to assemble, adjust, and calibrate the system. Depending on your answers to the questions, if you add travel cost and all the other costs, you end up with the total estimated cost for the move.

We have estimated costs for $2'000 and more. For a quotation that fits your requirements, please consider the questions and contact us.




Spare Parts:

Can you furnish the spare parts?

RenaiSys sells spare parts only if needed as part of a service. We focus on service and support. If part of a service, we forward any product (equipment, software, parts, ...) at the same cost and condition as they are sold to us. We stock no products. With good relations to the manufacturers, we use original parts when needed.

For DSR parts, we suggest you contact Vickie Acord at Leica (Vickie.Acord@gi.leica-geosystems.com) with the serial number of the instrument, part numbers if known, and the description of the parts.



What are the most commonly used spare parts?

Part Number

Description

Note

LH580050

Freehand Cable X/Y


LH580051

Freehand Cable Z


LH581087

Freehand Switch Board

Check LH581183

LH580070

Power Supply 28V


LH581195

Power Supply 5V


LH580085

Linear Encoder Short

DSR18 only

LH580086

Linear Encoder Long

DSR18 only

LH375350

Rotary Encoder 1000 Count


LH581172

Micro-Switch


LH587772

Rotary Switch

For Panel Board

LH581196

Motor


LH581197

Motor with Gear





LH581092

Heat Filter

Check LH581064

LH585889

Heat Filter


LH581170

Lamp 12V 100W


LH585852

Lamp 12V 20W


LH921479

Fan

Check LH581198




LH581180

Panel Board


LH580073

Tacho Board

DSR18 only

LH580078

SIF Board

DSR18 only

LH581178

SL2 Servo Logic Board

Check LH580081 for DSR18

LH580084

Servo Amplifier Board

DSR18 only

LH581181

Amplifier

Check LH581050

LH581058

DS1000 Control Board


LH581083

Bus Interface Board


LH581084

Data Buffer Board


LH581085

Network Board

Check LH581062

LH581176

P3 Control Board


LH581199

Encoder Interface Board


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